Archive for the ‘Mill Projects’ Category


New Project: Plans for a Versitile Mill Vise

Friday, June 11th, 2010

I found this nifty little vise over on the Prints and Plans Yahoo group, posted by “SterTrak”. The design allows for the vise to be as large as the length of your mill’s table – which makes it great for holding larger parts.

But as you can see from the pictures, it works just as well for smaller items.

If you decide to make your own please take a few pictures of the process and post them to the forum!

  Versatile_Mill_Vise_Plans.pdf (844.6 KiB, 263 hits)
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Free Metalworking Project Plans: A Simple Vise Clamp for an X2 Mini Mill

Friday, December 18th, 2009

I came across this project several months ago on Instructables.com and I thought it might make a good beginner milling project. The author, Doc Workingday graciously gave me permission to add his project to this site.

It’s a simple project for making a set of clamps that fit an X2 Mini Mill (Sieg / Harbor Freight / Grizzly) and these clamps would make a great first project for anyone who owns an X2 or similar sized mill.

The original instructable can be found here. However, for those of you who don’t have an instructables.com account, I’ve provided a PDF copy of the project instructions as well as the drawing below. Doc also provides SLDDRW and SLDPRT files of the drawing in his instructable for those of you with CAD capabilities.

Thanks again for letting me share this with my readers Doc!

  making_vise_clamps_on_the_milling_machine.pdf (704.2 KiB, 787 hits)
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  Vise_Clamp_Drawing.pdf (30.5 KiB, 493 hits)
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Free Metalworking Project Plans: A Burgeon-Style Gear Cutter for Clockmaking

Monday, May 11th, 2009
Material: Steel
Michel has designed a Burgeon-style gear cutting machine for making precision clock gears that uses an inexpensive Dremel tool. Here are the two machines side by side: The original Burgeon (which costs $7989.00) is on the left. Michel’s machine (which costs a lot less) is on the right.

If you’re a clockmaker (or have some other need for cutting precision gears) and you don’t want to spend $8K on a quality Burgeon, take a look at Michel’s detailed plans. FYI, the plans are in French (for example, the index plate pin is called a “pointeau”), but that shouldn’t prevent anyone from being able to read the dimensions (which are metric).

Here’s a translation (which I edited a bit for clarity) of what Michel had to say about his project:
“This is milling machine for clockmaking that I designed for use with a Dremel. This machine is based on a milling machine from the Bergeon company. The goal was not to duplicate the Bergeon design exactly, but rather to alter the design to allow for the use of a Dremel. A lightweight Dremel is easy to mount thus avoiding the need for a larger motor and pulley (like in the Burgeon design). On my site you will find photographs as well as the method of construction.
Also on my site there are other projects which might be of interest to your visitors: A quick change tool post that I designed which has proved to be very handy, as well as a stainless marking gauge, which was a very beautiful project to create.
-  Michel”
Thanks for sharing your plans Michel!
If you would like to have your project featured on this site, please do what Michel did and click on the “Submit Your Plans” tab at the top of the page. Sharing your projects and plans with ProjectsInMetal.com is the easiest way to show your support and help this site grow.

  Clockmakers_Gear_Cutting_Machine.pdf (1.6 MiB, 2,043 hits)
NOTE: You need to be a registered member (and logged in) to download this file. You can register or log in using the "Log In" section located in the upper left corner of the site (don't worry, it's free to register and your email address will be kept private). Please note, subscribing to the RSS feed is not the same as registering. Also, registering for the site will grant you forum access, allowing you to log into the forum using the same username and password you used to register for the site.



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