Material: Cast Iron (Castings) and Steel
Units: (in)

This set of vintage plans was loaned to me by a friend who has had them for many (30+) years. The plans are for a “Six Inch Stroke Bench Crank Shaper” from the Pootatuck Corporation of Stratford Connecticut. However, I can’t seem to find any information about them online. The plans are old enough that I believe they are no longer protected under copyright. If this is not the case, please let me know and I will remove them.

Also, if anyone has any information about this shaper, including pictures or videos of a completed version of this shaper, please post them to the forum.

Which reminds me, for those of you who haven’t heard, ProjectsInMetal.com has a new forum! The new forum will allow users to communicate with each other more easily and provides a simple way for visitors to share pictures of their projects, ask and answer questions, etc. The forum is free, so please take a moment to register via the “Forum” tab at the top of the page.

One more thing, it looks as though someone used to supply castings for this shaper. If anyone is still supplying castings, please let us know by posting the information to the forum. If not, this might be a good casting project for the furnace my friend Barry is building. Also, if you’d be interested in buying castings for the shaper, please leave a comment below or on the forum.

  Six_Inch_Stroke_Bench_Crank_Shaper_by_Pootatuck_Corp.pdf (7.1 MiB, 415 hits)
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If you’re a clockmaker (or have some other need for cutting precision gears) and you don’t want to spend $8K on a quality Burgeon, take a look at Michel’s detailed plans. FYI, the plans are in French (for example, the index plate pin is called a “pointeau”), but that shouldn’t prevent anyone from being able to read the dimensions (which are metric).

“This is milling machine for clockmaking that I designed for use with a Dremel. This machine is based on a milling machine from the Bergeon company. The goal was not to duplicate the Bergeon design exactly, but rather to alter the design to allow for the use of a Dremel. A lightweight Dremel is easy to mount thus avoiding the need for a larger motor and pulley (like in the Burgeon design). On my site you will find photographs as well as the method of construction.

Also on my site there are other projects which might be of interest to your visitors: A quick change tool post that I designed which has proved to be very handy, as well as a stainless marking gauge, which was a very beautiful project to create.

-  Michel”

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Material: Steel or Aluminum
Units: (in)

This is pretty amazing. A Metal Gear Solid fan created a version of Solid Snake’s gun that shoots … Rubber Bands! I wish I could find plans for one of these! I’ve got the plans now! They aren’t exactly step-by-step, but they show details for the critical parts. It should be enough to get you started!

Here’s a video of the gun in action.

Here’s a video of the firing mechanism, and a bit of video showing how the gun was built.

And here are the plans, courtesy of James W. from the HSM forum. Thanks Jim! If anyone else has completed one of these, let me know – I’d love to post your project pictures. Also, if anyone has a more complete set of plans that includes 100% of the pieces, please let me know.

UPDATE: I found the site where this gun comes from, but it’s in Japanese. Here’s a few translated links to the construction process: Link1, Link2, as well as a link to some of the other guns they’ve done Here. The english translation is a bit shaky, but the links provide even more production information for anyone attempting to build one of these.

  Metal_Gear_Solid_Rubber_Band_Gun.pdf (1.1 MiB, 3,571 hits)
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