If you’re a clockmaker (or have some other need for cutting precision gears) and you don’t want to spend $8K on a quality Burgeon, take a look at Michel’s detailed plans. FYI, the plans are in French (for example, the index plate pin is called a “pointeau”), but that shouldn’t prevent anyone from being able to read the dimensions (which are metric).

“This is milling machine for clockmaking that I designed for use with a Dremel. This machine is based on a milling machine from the Bergeon company. The goal was not to duplicate the Bergeon design exactly, but rather to alter the design to allow for the use of a Dremel. A lightweight Dremel is easy to mount thus avoiding the need for a larger motor and pulley (like in the Burgeon design). On my site you will find photographs as well as the method of construction.

Also on my site there are other projects which might be of interest to your visitors: A quick change tool post that I designed which has proved to be very handy, as well as a stainless marking gauge, which was a very beautiful project to create.

-  Michel”

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Material: Steel or Aluminum
Units: (in)

This is pretty amazing. A Metal Gear Solid fan created a version of Solid Snake’s gun that shoots … Rubber Bands! I wish I could find plans for one of these! I’ve got the plans now! They aren’t exactly step-by-step, but they show details for the critical parts. It should be enough to get you started!

Here’s a video of the gun in action.

Here’s a video of the firing mechanism, and a bit of video showing how the gun was built.

And here are the plans, courtesy of James W. from the HSM forum. Thanks Jim! If anyone else has completed one of these, let me know – I’d love to post your project pictures. Also, if anyone has a more complete set of plans that includes 100% of the pieces, please let me know.

UPDATE: I found the site where this gun comes from, but it’s in Japanese. Here’s a few translated links to the construction process: Link1, Link2, as well as a link to some of the other guns they’ve done Here. The english translation is a bit shaky, but the links provide even more production information for anyone attempting to build one of these.

  Metal_Gear_Solid_Rubber_Band_Gun.pdf (1.1 MiB, 3,739 hits)
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Material: Steel and Aluminum
Units: (in)

Here’s another nice set of plans for the Miscellaneous category, submitted by Bill P. Here’s what Bill had to say about his 2″ x 42″ Belt Sander:

“A little background: 2-3 years ago I got them off the HSM forum from member George B. The sander is a good resemblance of an existing commercially available sander – I have seen pics of a couple but don’t know what brand. At a later time I asked George – through the HSM forum – if he minded my giving copies to a couple friends and he readily agreed, so Ive been parceling them out here & there ever since.

As typical of us HSM’ers my friend and I tinkered around with the plans — as drawn, they are for a 2×42 size, but 2×42 belts can be a bit of a problem to locate, and get a selection of grits, whereas 2×48 are readily available and in a wide assortment of grits, so — we just added 3″ to the height of the frame! Also the plans don’t show a table & platen or any type of belt guard so we got that on our versions also.

There can be a bit of a snag to making the sander in being able to find the 2 wheels – especially the 6″. Since I had done all of Dave Gingery’s projects and had a furnace, I just made a mold and cast the wheels. Have heard of guys using casters, and supposedly, laminated wood!. And apparently, there are some commercially available wheels the knife makers use in making their big belt sanders — that’s where the scrounger in you can shine!

And speaking of “scrounging” — the first one I made was in the 2×42 size (how I discovered the scarcity of that size belt!) and I used what ever was laying around the shop. I had a 1hp 1750rpm motor and a piece of 1/4″ plate steel, so I made it up using that. The motor was non-reversible so I had to devise a jack-shaft. I later got a 1hp 3350rpm (you really need the 3350rpm!) motor and a nice piece of aluminum so I made the next one in the 2×48 size and added the table, platen and guard.”

- Bill P.

Update (12/18/2009): Fransisco sent me pictures of his completed sander a few weeks ago. Here’s what he had to say:

Hi Tyler!!
I want to tank you for share this plans. I built it and can say this sander is very useful tool. I’d love it!!. I Live in Brazil and the belt used was 1″ x 48″.
Well, tanks again!!
Regards
Francisco

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