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Sphere/concave turner for 10x22
March 20, 2011
7:18 PM
harborfreight8x12
Lake Charles, Louisiana, USA
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Hi Jeremy.  I agree with you.  Everyone wants a ball turner.  Tool envy led me to make a horseshoe (OMW) type and an 'over-the-top' type.

Over-the-top

Horseshoe-OMWExamples

Both the horseshoe (OMW) type and the 'over-the-top' did not require milling.  Tyler has demonstrated that the milling required to make the Stever Bedair type ball turner can be done on the lathe.  All you need for milling on the lathe is a 3MT miller holder and a means to clamp the workpiece to the cross-slide.  Dividedhead has a nice demo on YouTube for convex and concave turning.  My examples vary from 3/4"d to 1" balls, which are internally threaded for 3/8"NC.  My horseshoe turner is crude but functional.  The 'over-the-top' turner can be adjusted to turn concave.  Hope this helps.

Regards, Al

March 23, 2011
9:19 PM
Titaniumboy
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There is another way to cut spheres (or concave or convex shapes) on the lathe.  Actually, you can cut any kind of curve you can think of.  Essentially what you do is calculate the necessary x and y positions that the carriage and crossfeed needs to be at in order to create a series of steps.

For a sphere I start making the right hemisphere by putting the left edge of the parting tool at the middle of the sphere, and then continue to the right adjusting the carriage and crossfeed according to the results of the trig calculations.  For the left hemisphere, I put the right edge of the parting tool back at the middle of the sphere and start cutting to the left.

When you're done with this process, you have a series of steps with the inside corner of each step lying on the sphere surface that you're trying to create.  You start filing these steps down, and when the steps are all gone, you have the desired sphere size.

Metalshapers: turning a radius on a lathe

I originally found this idea in a Guy Lautard book, but I ended up running my own calculations because I found myself getting annoyed at the seemingly illogical way he had done his calculations.

It sounds like it would take awhile, but I found that the doing the calculations took longer than actually making the cuts. A dedicated sphere/concave turner might be faster, but this method allows to you cut any profile once you've calculated the x and y postions.

 

March 26, 2011
10:31 AM
blame
Missouri
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trolling the net i found another design of a ball turner

 

http://hobby-machinist.com/ind…..50#msg5150

 

Blame

March 30, 2011
5:20 PM
jeremy0203
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March 20, 2011
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i ended up getting one =D

March 30, 2011
7:09 PM
harborfreight8x12
Lake Charles, Louisiana, USA
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jeremy0203 said:

i ended up getting one =D

Hi Jeremy.  What type did you get?

Regards, Al

March 31, 2011
8:44 AM
jeremy0203
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harborfreight8x12 said:

jeremy0203 said:

i ended up getting one =D

Hi Jeremy.  What type did you get?

Regards, Al

steve bedair design. although it may be up for sale in the next month or two because im 90% sure ill be converting to cnc on the lathe very soon.

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