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Y axis feed shield

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8:21 PM
July 28, 2010


Ironman

Warburg, Alberta

Member

posts 63

On my mill, which is a Canadian version of a G1004 mill, the Y axis feed shield between the column and the X table had a crappy thin rubber shield on it when I got it. It sat in the barn for 4 years til I found a spot solid enough on the shop floor to prevent it punching through.

So by the time I got it set up, it was quite rotten and I replaced it with what I had at hand…woven plastic. Once I got into Robb Jack cutters and could really move metal…the hot chips melted that thing. So I spared no expense and got me some neoprene 1/8 thick sheet rubber….and today I spied a little hole melted into this one as well.

I know the solution…coolant. I can't afford the coolant at 1000+ rpm as it flies everywhere, so I have a spray bottle of the stuff to cool the end mill when I'm cutting, plus air to clear chips. As I am going to a poor man's DRO on this thing, and the sensor will be on the backside of the table, this rubber will be in the way anyhow. I'm thinking of lining the garbage can with this rubber chip shield and leaving it bare.

What say you all on this?



10:24 PM
July 28, 2010


Tyler

Seattle, WA

Admin

posts 1328

I'd still use a shield if possible. My friend Garrett has one on his Bridgeport and it doesn't seem to melt. He also has his bridgeport configured for CNC and the shield doesn't interfere. I'll ask him what he used because his doesn't seem to melt. Maybe some kind of thin vulcanized rubber? Something like car tire rubber that's more resistant to heat?

Can you post a picture of your mill so we can get an idea of size? Is it like this one?

NOTE: I work full time and I'm attending college full time as well. So if it takes me a few days to respond, please don't take it personally. If it's urgent please send me a Private Message. 
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6:33 AM
July 29, 2010


Ironman

Warburg, Alberta

Member

posts 63

Yup, thats the one Tyler.  Y axis has 8" of travel, less of course, with a pile of rubber in the way.

7:47 PM
August 3, 2010


Tyler

Seattle, WA

Admin

posts 1328

Ok, so I got in touch with my friend Garrett and he used a piece of conveyor belting for his guard (smooth side facing out). It's thin, flexible, durable, and doesn't melt. And its free if you can find someone who has replaced their conveyor belt. But he said that any thin vulcanized rubber would work fine. 

Hope that helps!

NOTE: I work full time and I'm attending college full time as well. So if it takes me a few days to respond, please don't take it personally. If it's urgent please send me a Private Message. 
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10:39 PM
August 3, 2010


Ironman

Warburg, Alberta

Member

posts 63

Thanks Tyler,

I have been looking and snooping about for something light flexible and the ever-in-demand quality–cheap.

I think vulcanized rubber would do it, but is definitely thicker than I want. Anything even 1/8 thick will sooner or later limit Y axis travel…and yet some protection is needed.

I have come up with Silpat oven liners, fiberglass weave, impregnated (lovely!) with silicon rubber. In Target and Homeless they are 14 bucks. Will stand 500 degrees so heat should not hurt them. Very flexible.

I hope this works.

9:11 AM
August 4, 2010


Tyler

Seattle, WA

Admin

posts 1328

Let me know how they work. I've never seen those before. Thanks for the heads up!

NOTE: I work full time and I'm attending college full time as well. So if it takes me a few days to respond, please don't take it personally. If it's urgent please send me a Private Message. 
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5:41 PM
August 5, 2010


Vernon

Cinn,Ohio

Member

posts 50

Hey Ironman,

    If you get conveyor belting you will want

PVC Belting I used alot of this type will work good on mill. Also my friend made

a plex glass box for his mill to keep the coolant on the table works real nice

                                        VernonLaugh

9:31 PM
August 18, 2010


Ironman

Warburg, Alberta

Member

posts 63

Post edited 1:08 AM – August 19, 2010 by Tyler


Well, the Silpat mats have arrived and wifey has oven tested one. I have the other one mounted on the mill. I used one of my dead dial indicator magnets to hold it to the column, and that way if I have to drop the table way down for a large piece of work, I can easily lower it as well. This mat is the same dimensions as the original chinese one, and is very flexible and if it stands up to hot chips I will be happy.

Here are some pics of the install, and the table run into the columnn and out.


[Image Error: Unable to validate image details]

The table run in to the column shows it folds up nicely, and although the dro shield causes me to loose a little travel, it's worth it, as the thin sipat mat does not take up additional room.

Just a head on pic with a view of the tachometer, and the first of the dro readouts mounted. Next is the Z axisSmile

I will have an update report on the results of the silpat mats later.

9:35 PM
August 18, 2010


Ironman

Warburg, Alberta

Member

posts 63

Tyler, A delete button would be handyWink

1:06 AM
August 19, 2010


Tyler

Seattle, WA

Admin

posts 1328

Post edited 1:09 AM – August 19, 2010 by Tyler


Ha! Triplicate posts! I'll fix it. No worries.

Did your browser hang a bit while you were submitting? If it happens in the future give it a minute. Three clicks on "Post New Reply" = 3 posts. You should be able to edit your posts though (although I don't think non-admin members can fully delete their own posts). The edit button looks like a tiny wrench, it is located in the bar just above your posts. 

Also, remember to change your picture alignment from "left" to "baseline" so they don't push the text over. You can do it while you're posting pictures, but if you forget you can click on the image you need to change, then click "insert/edit image" button – then change the alignment from left to baseline. (I've fixed the pictures for you, but I thought I'd explain it for future reference). I know it seems silly that you need to do that, but the creators of the forum software are working on fixing it. 

Now, as far as the Silpat is concerned, NICE FIND! I'm interested in knowing how it handles hot chips, but it certainly looks plenty flexible!

NOTE: I work full time and I'm attending college full time as well. So if it takes me a few days to respond, please don't take it personally. If it's urgent please send me a Private Message. 
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