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Free Metalworking Project Plans: The “Two Slider” (Mill)

twoslider178

Material: Aluminum and Brass
Units: (in)

I’ve looked all over for a fun set of plans to use as a beginner milling project. Oddly, it’s been hard to find a suitable project. Luckily I came across a set of highly detailed, step-by-step (seriously, 30 pages) set of plans for a nifty little project by Frank Ford called the “Two Slider“. I’ve seen something similar in the past made from wood called a Smoke Grinder, and I remember feeling a bit autistic as I cranked away mindlessly on the handle of the wooden toy … for several minutes. If nothing else, this project would serve as a nice little conversation piece at your next dinner party.

Frank’s site is full of great projects, tips, and ideas so I encourage you to check it out when you have a chance. Also, I’ve converted his Two Slider instructions to PDF for easy printing (that way you can take a set of plans with you to the mill), but they are no substitute for the original plans. If you decide to tackle this project you really should take a look at the original set of plans on Frank’s site, if for no other reason than the fact that you can click on all the images for a larger view.

Oh, and if you’re still trying to figure out how this project works, here’s a GIF from Frank’s site that illustrates its function.twosliderI’ve included the plans below in PDF format. Take note that the numbering on the pages is a bit odd so if you print the plans, make sure to keep them in order and staple them together.

Also, as a new machinist you may not already own a suitable T-Slot Cutter (AKA Woodruff Keyseat Cutter), so I’ve included a few links to some e-bay auctions below to help you find one (you’ll be cutting a slot with a bottom width of just over .600, but the slot itself is only .400. So a 3/8 inch (.375) cutter should work fine – but be sure to double check the plans before you purchase).

If you have a set of plans for one of your first lathe or mill projects, please consider uploading them and sharing them with others who visit this site. Thanks!

  Home_Shop_Tech_-_2_Slider_Complete.pdf (1.4 MiB, 2,375 downloads)
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About Tyler

Tyler is a hobby machinist and 3D printing aficionado. He teaches computer programming and web development at Highline near Seattle. Tyler founded Projects In Metal in 2008 because he was frustrated by the lack of free plans available for hobby machinists.